Manufacturers with digitalized manufacturing management systems and processes are better equipped to optimize production performances and respond promptly to market changes and disruptive innovations.
Manufacturing Management System to Support the Smart Factory
Global digitalization is transforming the manufacturing industry landscape, with “smart factories”, often mentioned as Industry 4.0. The ongoing industrial transitions are helping develop smart machines that perform more tasks, produce smart systems that communicate with each other through Internet services, and deliver predictive analytics tools that reveal more opportunities, which businesses might otherwise miss. The modern Manufacturing Management System requires agility, flexibility, and responsiveness to manage customer demand, market volatility, and technological disruptions.
All these innovations and web- based tools are must for modern enterprises to connect and manage the processes across the organization. Besides, Manufacturing Management System enables businesses to view and control events throughout the complete process chain – from suppliers to the production processes to delivery and customer service.
Manufacturing Management System or MMS Helps:
- Transform workforce, combine productivity tools, and enable intelligent cloud services.
- Engage customers in new ways and deliver relevant customer experiences across marketing/ sales/ service channels.
- Create a sustainable future and build more safe- secure- agile factories with industrial IoT (or Internet of Things).
- Optimize digital operations and ensure resilience and profitability through intelligent supply chain planning.
- Manage and communicate status information of workforce, materials, work centers, and operations.
- Monetize business investments, unlock Innovation, deliver unique services, and add new business values with sustainable products and digital services.
- Integrate manufacturing strategies to improve your competitiveness.
Major Features and Benefits
MMS allows enterprises to develop, manufacture and distribute products leveraging efficient processes while optimizing resources and meeting customer expectations even when operating within a mixed- mode production environment. Here below are some of the key values that modern MMS adds to the manufacturing function:
Improved Manufacturing Management for Modern Businesses
Manufacturing Management system enables production managers to control, integrate, and synchronize all aspects of the manufacturing processes. MMS also accommodates short/ long production runs and provides a full set of tools to help plan, record, track, and control outputs, with full visibility throughout the manufacturing supply chain.
Managed Inventory Levels that Optimized Availability Demands versus Costs
MMS helps manufacturers keep finished goods inventory to an absolute minimum and ensure greater visibility to enable smarter decisions about what to manufacture, with what resources, when, where, and in what sequence and volume.
Accurate Quotes for Better Costs Control
MMS ensures cost integrity and profit accuracy for bid processes while the system automatically raises all supply actions and fulfills the customer order on the quote’s confirmation. In addition, MMS comprises a Product Configuration tool that facilitates seamless order processing and ensures smooth assembly, configuration, and customization of products.
Generate Bills of Materials (BOM) with an Ease
Manufacturing Management System enables businesses to create and generate simple single- level bills through to complex formulations with relationship definitions and multiple units of measure.
Precise Calculations of Order Quantities with Lead and Elapsed Times
MMS allows manufacturers to ensure accurate calculation of lead times and busy elapsed times while assisting in optimizing the production order quantities.
Increased Productivity, Reduced Production Costs, Minimized Loss
Manufacturing Management Solution provides complete manufacturing lifecycle management – from planning, scheduling, publishing, collecting, tracking, and analyzing to optimizing and improving manufacturing operations. MMS offers enhanced order delivery level, cost control, and quality management of manufacturing operations for job shops, batch production, and mixed mode environments.
Simplified Material Management, Labor Hours Tracking, and Capacity Planning during Work in Progress
MMS tracks actual versus estimated labor hours, optimizes material usage, and improves scrap management.
Seamless Integrations with CAD or Computer-Aided Design and Shop Floor Data Collection Systems
Integration framework of an MMS enables version- independent integrations to CAD and shop floor data collection systems that eliminates the need for double data entry and reduces probable errors.
Control and Track Costs
MMS helps manufacturers monitor, capture, and analyze job costs, product costs, and estimated profitability in real time. The software also shows the expected versus actual costs for material, scrap, internal/ external labor, and fixed/ overhead cost per job or group of jobs. Users can easily extract Research and Development job data for regulatory compliance.
Perform “what-if” Material, Labor, and Costs Modeling
MMS enables production managers to simulate and model various costs in modifying material, labor, and manufacturing routes, thus ensuring insightful decisions. Evaluate job costs, assess profit margins, and determine pricing with full visibility of all the required details.
Defined Roles for Manufacturing Management
Integrated role based pages allow plant and production managers to access, review, and act upon important information for improving manufacturing processes and scheduling efficiency through greater visibility.
To Conclude
Digitalization of the overall manufacturing production areas using appropriate Manufacturing Management Systems helps further optimize production performance, enhance efficiency, ensure flexibility, and improve time to market.
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